Steel Material Guide

Understanding Hardox steel options for dump truck body construction

Why Steel Selection Matters

The choice of steel material significantly impacts your dump body's durability, weight, and payload capacity. ROX4D uses premium Hardox steel options to deliver the optimal balance of strength and weight savings.

Hardox is a wear-resistant steel known for exceptional hardness and impact resistance, making it ideal for demanding applications like aggregate hauling, construction debris, and rip rap transport.

Hardox 450 Standard

Proven field performance with established thickness standards. Lower material cost per pound.

Hardness:425-475 HBW
Yield Strength:1250 MPa (181 ksi)
Impact Energy:50 J (37 ft-lb) at -40°C

Hardox 500 Tuf Lightweight

Superior hardness and toughness allows thinner sections. Significant weight savings for more payload.

Hardness:475-505 HBW
Yield Strength:1370 MPa (199 ksi)
Impact Energy:
50 J (37 ft-lb) at -40°C (typical)
27 J (20 ft-lb) at -20°C (guaranteed)

Performance Comparison

Field-tested comparison showing how thinner 500 Tuf performs vs thicker 450 standard.

~18% lighter body with 500 Tuf
Up to 40% longer wear life vs Hardox 450
500 Tuf combines best of both grades

Hardox Steel Thickness Comparison Chart

Comparing Hardox 450 vs 500 Tuf performance across different applications

ApplicationHardox 450
Standard Option
Hardox 500 Tuf
Lightweight Option
Performance Comparison
500 Tuf vs Thicker 450
Aggregate Materials
Sand, Dirt, #1 & Smaller Crushed Stone/Gravel
3/16" Floor + 5/32" Walls
5/32" Floor + 1/8" Walls
~18% lighter
500 Tuf Better
500 Tuf provides ~7% better dent resistance plus 18% weight savings for increased payload
Hot Asphalt
Hot Mix, Paving Materials
3/16" Floor + 5/32" Walls
Field proven standard
5/32" Floor + 1/8" Walls
~18% lighter
500 Tuf Better
500 Tuf offers superior hardness and impact resistance while being 18% lighter
Class I Rip Rap
6-12" Angular Rock (~125 lbs typical)
3/16" Floor + 5/32" Walls
Adequate for Class I
5/32" Floor + 1/8" Walls
~18% lighter
500 Tuf Better
500 Tuf's superior hardness fully compensates for thinner material, providing equal durability at 18% less weight
Class II Rip Rap
12-18" Angular Rock (~350 lbs typical)
1/4" Floor + 3/16" Walls
For heavy impact resistance
3/16" Floor + 5/32" Walls
~20% lighter (~750lbs extra payload)
Similar Performance
500 Tuf matches 450's durability with 20% weight reduction - higher hardness offsets thinner walls
Class III Rip Rap
18-24"+ Angular Rock (~750 lbs typical)
5/16" Floor + 1/4" Walls
Heavy-duty specification
1/4" Floor + 3/16" Walls
~23% lighter (~1150lbs extra payload)
Similar Performance
500 Tuf delivers equal protection with 23% weight savings - ideal for extreme impact while maximizing payload
Construction Debris
Demo Material, Broken Concrete, Mixed
1/4" Floor + 3/16" Walls
Some denting at 3/16" 1/4" for heavy use
3/16" Floor + 5/32" Walls
~20% lighter (~750lbs extra payload)
500 Tuf Better
500 Tuf's superior toughness handles sharp impacts better than 450, plus delivers 20% weight savings

Superior Durability

Both Hardox grades offer exceptional wear resistance and impact strength, ensuring your dump body withstands years of demanding use in the harshest conditions.

Maximum Payload

Hardox 500 Tuf delivers 18-23% weight reduction compared to Hardox 450, allowing you to carry more payload per trip while maintaining equivalent durability for most applications.

Note: Technical specifications based on official SSAB data. Hardox® is a registered trademark of SSAB. Performance comparisons based on field testing and SSAB published data. This chart is for reference purposes only - actual performance may vary based on specific usage conditions, material handling practices, and operating environment.

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